University Research

Sustainable Thermoplastic Elastomers-Based Nanocomposites and Their 3D Printing for Flexible and Stretchable Sensors

Author 1 OrcID

https://orcid.org/0000-0002-5352-3302

Academic department

School of Polymer Science and Polymer Engineering

Description

Stretchable and wearable electronics and devices have brought unprecedented opportunities for many applications including robotics, biomedicine, and artificial intelligence. The fundamental materials that enable such applications generally involve soft conductors that combine conductive nanofillers with soft matrices. However, most current soft conductors rely on conventional soft elastomers such as silicone rubber and polyurethane, which are produced from petrochemicals with limited sustainability. In this study, we developed a series of soft nanocomposites based on the integration of sustainable biobased thermoplastic elastomer polystyrene-b-polyfarnesene-b-polystyrene (SFS) with carbon nanofillers of different dimensions (2D graphene, 1D carbon nanotubes, or 0D carbon black). Importantly, SFS and its nanocomposites are fully compatible with extrusion-based 3D printing. We demonstrated pellet 3D-printing of SFS nanocomposites into functional and customizable 3D structures. The mechanical and electrical properties and dynamic responses to mechanical deformation of SFS nanocomposites were systematically investigated for their promising applications in wearable sensors and environment monitoring. We found that the type/geometry of carbon nanofillers, the ratio between different types of nanofillers, and processing conditions (3D printing vs. casting) have significant effects on the electrical properties and strain sensor performance. Such 3D printable soft and sustainable nanocomposites provide a new material platform for applications in soft electronics/robotics and human–machine interfaces.

Publisher name

Royal Society of Chemists

Document Type

Article

Publication Date

7-28-2025

Publication Title

Journal of Materials Chemistry A

Issue

38

First Page

32134

Last Page

32148

Creative Commons License

Creative Commons Attribution-Noncommercial 3.0 License
This work is licensed under a Creative Commons Attribution-Noncommercial 3.0 License

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