College
College of Engineering and Polymer Science
Date of Last Revision
2026-04-30 09:18:10
Major
Polymer Science / Polymer Engineering
Honors Course
PLYE 496 & 497
Number of Credits
6
Degree Name
Bachelor of Science
Date of Expected Graduation
Spring 2026
Abstract
Human exploration of Mars is constrained by harsh environmental conditions and the prohibitive cost of transporting materials from Earth. Long-term sustainability requires the local production of mechanical and structural components using resources available on Mars, thereby minimizing payload mass. This project investigates polymer–regolith composites derived from atmospheric CO₂ and mineral-rich regolith as a pathway toward in-situ manufacturing. These composites, when compatible with additive manufacturing, could replace imported plastics, enable on-demand fabrication, and support closed-loop recycling systems. The objective is to design and evaluate polymer–regolith composites that maintain mechanical integrity and environmental resistance under Martian conditions, including extreme temperature swings, radiation exposure, and dust abrasion. Through a comparative analysis of candidate materials, including polycarbonate, PLA, epoxy, polyurethane, and polyethylene, the study identifies promising systems optimized for printability, recyclability, and performance. This work establishes a foundation for sustainable, resource-efficient materials that reduce payload requirements while supporting resilient Martian infrastructure and future human settlement.
Research Sponsor
James Eagan
First Reader
Kevin Cavicchi
Second Reader
Fardin Khabaz
Honors Faculty Advisor
Kevin Cavicchi
Proprietary and/or Confidential Information
No
Community Engaged Scholarship
No
Recommended Citation
Vitale, Pailey M., "Made on Mars: Design and Manufacturing of Structural Polymer-Regolith Composites" (2026). Williams Honors College, Honors Research Projects. 2148.
https://ideaexchange.uakron.edu/honors_research_projects/2148
Included in
Mechanics of Materials Commons, Other Materials Science and Engineering Commons, Polymer and Organic Materials Commons, Polymer Science Commons, Space Habitation and Life Support Commons, Structural Materials Commons, Structures and Materials Commons