College
College of Engineering and Polymer Science
Date of Last Revision
2024-09-19 12:08:27
Major
Mechanical Engineering
Honors Course
MECE 461 (Honors)
Number of Credits
2
Degree Name
Bachelor of Science
Date of Expected Graduation
Spring 2024
Abstract
This project focuses on designing and implementing an efficient mechanism to connect PVC and gasket pieces in the door assembly process at Yankee Manufacturing. The aim is to improve process efficiency and productivity by increasing the assembly rate from 130 to 195 assemblies per hour, a 38% improvement. The project involved research, design iterations, performance evaluations, and adherence to engineering codes and standards, particularly focused on safety, ergonomics, and sustainability. The design process includes addressing challenges from a previous attempt, redefining project scope, and incorporating new elements such as transitioning to the packaging process seamlessly. Ethical considerations include promoting operator safety and well-being, aligning with OSHA standards, and minimizing environmental impact through responsible material selection. Validation data confirms that the designed mechanism meets all success metrics, including consistent connection, near-perfect alignment, and a simplified transition to packaging. The project’s societal impact extends to enhancing profitability, retaining skilled labor, and promoting sustainable engineering practices. The actual cost for this project is only $48.97 considering that many of the resources were sourced in-house and labor was not compensated. This project exemplified collaborative engineering efforts in addressing real-world challenges and driving positive change in industrial processes.
Research Sponsor
Scott Sawyer
First Reader
Dane Quinn
Second Reader
David Peters
Honors Faculty Advisor
Dane Quinn
Proprietary and/or Confidential Information
No
Recommended Citation
Coss, Lily; Kun, Jessica; Chapin, Dana; and Hasan, Jenan, "Yankee Manufacturing Multi-Assembly PVC-Gasket Assembly Mechanism" (2024). Williams Honors College, Honors Research Projects. 1888.
https://ideaexchange.uakron.edu/honors_research_projects/1888