College
College of Engineering and Polymer Science
Date of Last Revision
2025-01-14 08:41:36
Major
Mechanical Engineering
Honors Course
MECE 497
Number of Credits
2
Degree Name
Bachelor of Science
Date of Expected Graduation
Fall 2024
Abstract
This report outlines the design and validation of a new frame for the University of Akron Zips Baja team’s 2025 competition vehicle. This project represents the first comprehensive redesign of the frame in over a decade, addressing critical issues such as weight and manufacturability identified in previous designs. Utilizing SolidWorks for 3D modeling and Ansys for static simulations, the frame was iteratively improved to ensure structural integrity and compliance with SAE competition rules. The final design achieved a weight reduction of approximately 10 pounds compared to the previous frame while maintaining required safety factors in frontal, rear, rollover, and torsional impact scenarios. The design also leveraged the high strength-to-weight ratio of 4130 Chromoly steel, utilizing the team’s existing stockpile to optimize costs. The comprehensive documentation and analysis provided in this report supports the manufacturing and competitive success of the Zips Baja team.
Research Sponsor
Dr. Kai Kwon
First Reader
Aaron Trexler
Second Reader
Dr. Alper Buldum
Honors Faculty Advisor
Dr. Scott Sawyer
Proprietary and/or Confidential Information
No
Recommended Citation
Shelhart, Elijah, "Zips Baja ZB25 Frame" (2024). Williams Honors College, Honors Research Projects. 1914.
https://ideaexchange.uakron.edu/honors_research_projects/1914